PCB microscope
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SANXO – Scope HD U10: Industrial digital microscope
“All about the image quality”. The flagship of the SANXO product line is the best industrial digital microscope for an innovative company. Crystal clear image of the object with the best possible color fidelity appears on the ergonomically positioned screen. Many times the smallest details matter. They will never be overlooked by the 20,5 megapixel sensor working at 80% quantum efficiency. The superpower of the microscope allows 4 times digital zooming without reducing image quality.
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SANXO – Scope DUAL5: dual view microscope
The SANXO-Scope DUAL5 is ideal for PCB inspection. The ANGLE of VIEW of both cameras are adjustable. Using smooth moving linear bearing XY-table the user can go through the whole PCB very quickly especially focusing on the soldering joints. The quality inspection process can be shortened with the use of the dual microscope. The two different views of the same component on PCB ensures the high-quality inspection for the SANXO-Scope DUAL5 users.
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SANXO – Scope HD U4: Versatile Industrial microscope
The most versatile digital microscope of SANXO offers premium image quality from low magnification till the most detailed close-up image. Wide field-of-view can be reached by setting the optics. Digital zooming up to nearly 4x magnification is possible with the 18 megapixel camera. SANXO software is equipped with all tools to conduct non-contact measurements. You can save distance, diameter or angle measurements or free text comments and save the results of the inspection as a digital quality control report.
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SANXO – Scope HD U4+: Industrial microscope
If time matters at your work, Scope HD U4+ is your partner at saving labor cost. We put speed in the first place when developing this digital microscope. Fast autofocus, quick image processing and outstanding computing capacity are the attributes that you are looking for when you need to check many products manually. Count the seconds that Scope HD U4+ saves you on each inspected product, multiply it with your staff’s hourly wage and you will find that this is truly the best priced industrial digital microscope.
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SANXO – Scope HD U3: Industrial microscope
The best price / performance ratio digital microscope at SANXO. A fine quality 5 megapixel sensor, a distortion free lens and sufficient working distance from the object make this microscope a basic tool at service industry or low quantity manufacturing. SANXO – Scope HD U3 is typically chosen for Soldering inspection, rework on printed circuit boards or other applications where manual work is necessary on tiny objects. You can upgrade the basic microscope with a dimmable light source or a sliding table to inspect bigger products.
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SANXO – Scope HD U4+Doctor AOI Rapid
The SANXO-Scope HD provides a new functionality by running the Doctor AOI Rapid application. The new DOME type lightsource ensures the even light condition and the Doctor AOI Rapid application makes the SANXO-Scope HD a multi-functional equipment. The Doctor AOI – Rapid software uses referential pictures (Golden sample) for defect detection. The applied algorithm was developed especially for PCB inspection, missing or extra component, difference in dimension, angle or colour can be detected with great safety.
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SANXO – Diffuse flat lightsource
The new SAN-20W white light source provides many outstanding features for the SANXO-Scope HD digital microscope family. Its enclosure is made of powder coated aluminum. There are 170 LEDs providing very strong and evenly distributed light for the digital microscope at 6500K. The light source is dimmable with the knob on the right side of the enclosure. Its ergonomic design enables the user to adjust the angle of the light source.
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XY – table A2
The dimensions of the XY-table is 400x305x42mm. The table is fixed to the camera base. The XY table has a very smooth and precise movement based on the linear ball bearings built in. The XY-table comes with a 2mm ESD rubber mat cover. The sliding table has a free moving and a lockable version. The lockable sliding table is kept still by an electromagnet. It can only be moved if the button on the side is kept pushed by the operator.
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SANXO – Scope HD U16: Versatile Industrial microscope
The most versatile digital microscope of SANXO offers premium image quality from low magnification till the most detailed close-up image. Wide field-of-view can be reached by setting the optics. SANXO software is equipped with all tools to conduct non-contact measurements. You can save distance, diameter or angle measurements or free text comments and save the results of the inspection as a digital quality control report.
The SANXO-Scope HD is the most cost effective equipment to conduct simple, non-destructive visual inspection tests during the PCB quality control process. Full traceability of the printed circuit boards is handled by the QR code reader of the digital microscope right at the inspection workbench.
PCB microscope at soldering quality control
The SANXO-Scope HD helps detect the issues affecting PCB assembly and brings you closer to achieving Zero Defect Manufacture.
Question: – Why use a digital microscope at PCB quality control? Answer:
- Quicker identification of solder joint failure
- Improving quality by detecting error
- Reducing costs of labor by quicker inspection time
SANXO Digital microscope helps judging the soldering quality by analyzing these:
- solder joint is even and smooth
- the solder mask is not covered by solder
- there is no crack or void at solder joint
- the pins of the components align neatly to the pcb pad
component pin area in contact with pad is completely covered with solder; - components of the board are not covered by solder
PCB quality control methods
Small or medium production batches are commonly controlled by human workforce using a microscope, but at larger scale manufacturing Automatic Optical Inspection – AOI – can further optimize operating expenses in microelectronics. SANXO-Scope HD microscope is the answer for the smaller, flexible producer and the SANXO DOCTOR AOI is the automated equipment to reduce labor cost of the PCB assembly
PCB microscope at quality inspection
The operator of the SANXO-Scope HD digital microscope can ergonomically check, digitally report and even video record the inspection of the following points:
unwanted etch resist has been stripped away properly
all the unwanted copper has been etched away
PCB visual inspection checklist
To detect production failure at Through-Hole Technology – THT – quick measurement of the drill diameters is necessary. To ensure that the size of the holes will be correct, the inspector can quickly assign 3 points on the magnified image taken by the digital microscope and SANXO-Scope software will display the exact diameter. The quality controller can evaluate if it is within the allowable tolerance of error.
PCB final inspection with digital microscope
The final inspection of your PCB is the last chance to evaluate your product. SANXO provides free online training with the digital microscopes. Your floor staff conducting final PCB assembly inspections will have the necessary know-how or the quality control metrics to accomplish enhanced reliability.
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